Season 1 poster
15 episodes

A Chopper is Born - Season 1

First aired Jan 1, 2002Season 1

First aired in September 2002, Mark Evans along with his loyal (if ageing) side-kick Pete Walker took on their latest mad-cap building project after the construction of two cars and an aeroplane. A Chopper is Born followed Marks 6 month odyssey to build a kit helicopter. The Rotorway Exec 162 is the most popular kit helicopter in the world. Manufactured in Phoenix, Arizona, Rotorway have been building Helicopter kits for nearly 30 years.

Episodes

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Episode 1

Episode 1

NR
Jan 1, 200230 min

Mark Evans begins building his home kit chopper before attempting his helicopter rating in Arizona.

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Episode 2

Episode 2

NR
Jan 8, 200230 min

Mark Evans begins building the helicopter airframe and discovers the principles of helicopter flight.

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Episode 3

Episode 3

NR
Jan 15, 200230 min

The airframe is complete and Mark turns his attention to the tail boom before beginning his helicopter flight training.

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Episode 4

Episode 4

NR
Jan 22, 200230 min

Mark begins the manufacture of the main rotor shaft before getting to grips with training on the controls and throttle.

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Episode 5

Episode 5

NR
Jan 29, 200230 min

Mark installs the engine in his home kit helicopter and learns how to counter 'dead man's curve' - a potentially fatal beginner's mistake.

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Episode 6

Episode 6

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Feb 5, 200230 min

Mark's helicopter is ready for the tail rotor drive and the clutch, and he learns how to deal with engine failure and autorotation.

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Episode 7

Episode 7

NR
Feb 12, 200230 min

The exhaust and cooling systems are added to Mark Evan's helicopter, and he learns how to take off from hover position and from the ground.

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Episode 8

episode 8

NR
Feb 19, 200230 min

Mark fits the exhaust, fuel system, fuel pumps and pressure regulator to his helicopter, and learns flying level and straight, to slip and to skid.

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Episode 9

Episode 9

NR
Feb 26, 200230 min

Mark turns his attention to the avionics and instrument panel, and learns about the most important instruments he needs to fly a helicopter.

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Episode 10

Episode 10

NR
Mar 5, 200230 min

Mark learns how to climb and descend before installing the lights, navigation system and computer into his home-kit helicopter.

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Episode 11

Episode 11

NR
Mar 12, 200230 min

Mark turns his attention to the body panel and back seats, before learning about landing and set downs.

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Episode 12

Episode 12

NR
Mar 19, 200230 min

The main rotor blades are fitted to Mark Evans's home-made helicopter. And in his helicopter-flying lesson he learns all about taxiing.

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Episode 13

Episode 13

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Mar 26, 200230 min

Mark Evans takes to the skies in his chopper to practise the quick stop. Back on the ground he installs the rigging into his home-made kit helicopter.

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Episode 14

Episode 14

NR
Apr 2, 200230 min

Mark paints the bodywork of his helicopter and installs the upholstery, before taking to the sky in another chopper to complete a circuit.

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Episode 15

Episode 15

NR
Apr 9, 200230 min

We follow Mark as he reveals the finished home-kit helicopter and takes it into the skies for its first glorious flight. Last in series.